Experimental and numerical analysis of Francis turbine partial load flows - Study of interblade vortices
PhD thesis under the supervision of Thierry MAITRE, Emmanuel FLORES and James BRAMMER.
Abstract
The integration of renewable energies into the electricity grid brings new needs for hydro power plant operators in terms of how they are operated. Consequently, hydraulic turbine manufacturers are required to extend their machine’s operating range in order to increase their flexibility. In the case of Francis turbines, dynamic stresses could increase in off-design conditions due to several hydraulic phenomena that appear in the flow, especially at partial load. One of them is the development of inter-blade vortices in the runner. In order to guarantee an extended operating range manufacturers have to control the impact of such operating conditions on their turbines lifetime. Therefore, a better understanding of complex partial load flows and their mechanical impact on the turbines is needed. In this context, this thesis uses both experimental and numerical approaches. Reduced scale model turbines were tested in order to correlate hydraulic phenomena observed in the flow and the evolution of pressure and strain fluctuations for different operating points. The results were then used to estimate the turbine fatigue in partial load conditions. Computational Fluid Dynamics was also used to better understand the formation of inter-blade vortices and to predict the dynamic loading on the runner at partial load. These numerical results were validated by comparison with the experimental data from the previous test rig measurements and observation campaigns.